A certain enterprise deeply engaged in the manufacturing of air conditioning and refrigeration equipment has obvious bottlenecks in traditional logistics and production models. Hangrui Intelligence has tailored an automated three-dimensional warehouse for it, fully completing the digital upgrade of the factory area.

Project pain points:

1. Low space utilization: limited space, reliance on elevator transportation, insufficient transportation capacity, slow turnover, high logistics costs

2. Manual complexity and fragmented processes: manual sorting and handling of materials, redundant processes, and a disconnect between production and logistics rhythms

3. Poor collaboration and severe information silos: Information silos in various links, manual scheduling, and easy downtime due to material shortages

4. Lack of flexibility and rigid production: Traditional production lines are fixed and cannot adapt to multiple varieties and small batch orders

Project Scale:

This project adopts an integrated transformation plan of "intelligent vertical warehouse+air logistics transportation" to build a 12 meter high-level intelligent warehousing system, equipped with a complete set of automated warehousing equipment such as stacker cranes, elevators, and roller conveyors. And build three air logistics loops to achieve automatic material storage and retrieval, cross layer transportation, and precise delivery, fully replacing traditional manual handling and inefficient elevator transportation modes, and constructing an efficient and interconnected intelligent logistics network.

Project Highlights:
1. Vertical integration of space to improve turnover efficiency
By using equipment such as aerial loops, vertical conveyor chains, and belt conveyors, a three-dimensional logistics network is constructed to achieve direct material delivery to the production line, reducing secondary handling and increasing logistics turnover efficiency by 40%.

2. Fully automated to improve production accuracy
Automated operation combined with AI visual inspection technology, the detection response time is only 0.3 seconds, the assembly accuracy reaches 0.02 millimeters, and the product defect rate has been reduced from 0.05% to 0.03%.

3. Data driven collaboration to achieve intelligent control throughout the entire chain

Rely on the industrial Internet platform, get through the whole link data, realize real-time coordination of orders, production and logistics, and promote the efficiency of the supply chain.

4. Flexible production upgrade to meet the production needs of multiple varieties
The air logistics system is deeply integrated with flexible production lines, supporting mixed production of over 2000 types of products. Through intelligent recognition and dynamic scheduling, fast line switching and efficient production can be achieved, enhancing manufacturing flexibility.