HERO Intelligent has developed a smart warehousing solution for a home furnishing enterprise, specifically designed for panel materials. Addressing the challenges posed by large dimensions, heavy unit weight, and a vast number of SKUs, the solution utilizes high-density storage slot planning, collaborative dual-gantry robotic systems, and a multi-level layout to achieve high-density storage and efficient picking of large panels.

Project Challenges:

1. Traditional flat-floor warehouses offer limited storage slots and low space utilization, making it difficult to accommodate large volumes of panel materials.
2. The high number of SKUs and complex specifications make material management challenging, increasing the risk of picking errors.

3. Due to the large size and heavy weight of the panels, manual handling and picking are labor-intensive, hindering operational efficiency.

Project Scope:

Spanning approximately 1,200 square meters with a ceiling height of 24 meters, the facility is designed to provide 1,400 storage slots. To handle large-format panels (up to 49 feet), the system incorporates two gantry robotic units, enabling automated handling and picking with a capacity of 8,000 panels per day.

Project Highlights:

1. High-Density Design for Optimized Space: By fully leveraging the 24-meter vertical space and organizing inbound/outbound and picking operations across different levels, the layout maximizes storage capacity—accommodating 1,400 slots within a limited footprint—to effectively store large-format panels.

2. Collaborative Dual-Gantry System for Enhanced Reliability: The use of two gantry robots working in tandem ensures automated handling and picking. The units serve as backups for one another, providing redundancy that guarantees stable system operation.

3. Efficient Picking to Meet Business Demands: Through the integration of high-density storage planning and automated equipment, the system supports a daily picking capacity of 8,000 panels. This empowers the enterprise to boost warehousing efficiency and drives the intelligent transformation of its panel storage and logistics operations.